Ultrasonic Single Label Cutting And Dual Visual Inspection Solution

Product Introduction

The HY-828 + HY-DS580 solution combines automatic label cutting with dual visual inspection for printed label manufacturing. The HY-828 is a CNC ultrasonic printed label cutting machine that supports piece cutting, ultrasonic cutting, and label marking, with optional cold cutting. It's suitable for use in an ultrasonic printed label cutting and is accurately in the desired length, and the regular waste label can be removed. The most distinctive feature is the digital control system for label length and cutter pressure power adjustment which is easy to operate without the need for tools. It has the functions of pressing lines on labels, regular waste removal, electrostatic feedback elimination and so on. Combined with the HY-DS580 dual visual inspection system, the solution helps identify label defects and supports the rejection of defective products, improving production quality control and reducing manual inspection requirements.

Product Advantage

1. Multiple Cutting Options

The HY-828 supports multiple label processing methods, including piece cutting, ultrasonic cutting, and label marking. Optional cold cutting provides additional flexibility for manufacturers working with different printed label materials and production requirements. By combining cutting and marking functions in one machine, it can support a wider range of label converting tasks. This makes the HY-828 a flexible choice for businesses looking for an automatic label cutting machine that can adapt to different processing needs.

2. Digital Control for Easy Adjustment

The HY-828 features a digital control system that allows operators to adjust label length and cutter pressure without the need for additional tools. This makes routine parameter changes more convenient and helps simplify machine operation. Operators can set the required cutting length according to the production job, reducing the complexity of manual adjustments. For manufacturers handling different label specifications, this user-friendly control system supports more flexible production management.

3. Integrated Label Marking and Waste Removal

In addition to cutting, the HY-828 supports label marking and regular waste label removal. These functions help combine multiple processing steps within the label production workflow. The marking function supports the creation of crease or guide lines where required by the label design, while waste removal helps manage designated waste labels during production. Actual marking formats and waste-removal conditions should be confirmed according to the material, label design, and machine configuration.

4. Electrostatic Feedback Elimination

The HY-828 includes an electrostatic feedback elimination function to help manage static-related issues during label processing. Static electricity can affect lightweight label materials, causing them to stick together or interfere with smooth material handling. An electrostatic management function can help improve processing stability when working with suitable materials. The actual effectiveness depends on material characteristics, environmental conditions, and the machine configuration.

5. Dual Visual Inspection with HY-DS580

When paired with the HY-DS580, the HY-828 becomes part of a label processing solution that combines cutting with dual visual inspection. The HY-DS580 uses two cameras to inspect both sides of labels, helping identify surface defects and other configured inspection targets. Defective-label rejection can help reduce reliance on manual sorting and support more consistent quality control. Inspection accuracy and the range of detectable defects depend on the label material, defect type, camera setup, and inspection parameters.

Technical Parameters

Product Uses

1. Garment Label Manufacturing

Garment labels often require consistent dimensions, clean edges, and clear printed information. The HY-828 supports adjustable cutting length and label marking, helping manufacturers process different label specifications. When integrated with the HY-DS580, the solution adds visual inspection to help identify surface defects and other configured quality issues. This combination can support quality control for clothing labels, brand labels, and care labels, subject to material compatibility and the selected inspection criteria.

2. Woven and Printed Fabric Labels

The HY-828 + HY-DS580 solution can be considered for woven and printed fabric label production where accurate cutting and visual quality control are required. The HY-828 performs the configured cutting and marking operations, while the HY-DS580 inspects both sides of labels for detectable defects. It is suitable for manufacturers seeking to combine label converting with automated inspection. Material compatibility and cutting quality should be verified through sample testing before production.

3. Brand Labels and Promotional Labels

Brand and promotional labels need to maintain a consistent appearance because visible defects can affect the final product presentation. The HY-828 provides cutting and marking functions for label processing, while the HY-DS580 adds dual-side visual inspection. The combined solution helps manufacturers check both label surfaces and identify configured defects before products move to the next production stage. Inspection settings should be adapted to the label design, printing characteristics, and required quality standards.

4. High-Consistency Label Converting

For label converters handling recurring orders or multiple label specifications, combining digital cutting controls with visual inspection can help standardize the production workflow. Operators can adjust cutting length and cutter pressure on the HY-828, while the HY-DS580 performs configured visual checks on both sides of labels. This setup can reduce dependence on manual inspection and sorting, especially when integrated into a well-defined production process. The achievable output and inspection performance should be confirmed through production trials.

How to Operate the Machines

1. Prepare the material: Check the label material, dimensions, and processing requirements.

2. Set the parameters: Use the HY-828 digital control system to configure label length and cutter pressure. Select the appropriate cutting method.

3. Run a sample: Test cutting quality, marking accuracy, and material handling before full production.

4. Configure inspection: Set up the HY-DS580 cameras and inspection criteria for both label sides.

5. Verify rejection: Test the configured defective-label rejection process and confirm that accepted and rejected labels are handled correctly.

6. Monitor production: Check cutting quality and inspection results regularly. Follow the machine manuals for cleaning, maintenance, and safety procedures.

FAQ

Q1: What functions does the HY-828 support?

Piece cutting, ultrasonic cutting, and label marking. Cold cutting is available as an option. It also features digital adjustment of label length and cutter pressure, regular waste label removal, and electrostatic feedback elimination. The available functions depend on the selected machine configuration.

Q2: What is the advantage of combining the HY-828 with the HY-DS580?

The HY-828 handles label cutting and marking, while the HY-DS580 adds dual-side visual inspection. Together, they help manufacturers combine label processing with defect detection and configured defective-label rejection, supporting a more automated quality control workflow.

Q3: What defects can the HY-DS580 detect?

The HY-DS580 uses two cameras to inspect both sides of labels. Depending on the configured inspection system, it can identify surface stains, missing or incorrect printing, and other detectable defects. The available inspection functions should be confirmed against your label samples and required quality criteria.