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HY-821
● Stable Vacuum Feeding – The feeding mechanism utilizes a precisely calibrated vacuum suction system that gently yet firmly grips individual sheets. This ensures smooth, consistent separation for tags, cards, tickets, and similar flat items, entirely eliminating the friction damage often seen in traditional friction feeders while drastically reducing misfeeds during continuous runs.
● High-Precision Labeling – Driven by an industrial-grade, rapid-response servo motor, the application head operates with a quiet, rhythmic consistency. This advanced motion control delivers accurate and reliable placement, strictly maintaining a ±0.5mm placement precision even when the production line is running at peak capacity.
● Flexible Labeling Options – Engineered with dual workstations, the equipment supports single or double labeling on each item to accommodate diverse production requirements. The application position is fully adjustable via intuitive mechanical dials, allowing operators to fine-tune placement without halting the entire production process.
● Smart Collection & Stacking – The integrated stackable collection and counting system automatically organizes the finished output into neat, uniform piles. This simplifies post-labeling handling, prevents scattered materials on the factory floor, and accelerates the transition to final packaging.
● Intelligent Quality Control & Monitoring – Built-in photoelectric sensors continuously monitor the operational status in real-time. The system instantly identifies misaligned or missing applications, triggering an automatic rejection mechanism for defective items, which significantly lowers manual inspection time and production rework rates.
● Maximized Cost-Effectiveness – By combining rapid automated processing with extremely low material waste, this equipment effectively replaces multiple manual workstations. The durable, wear-resistant core components require minimal daily upkeep, ensuring long-term operational stability and a highly favorable return on investment for intensive manufacturing environments.
Before reviewing the specific numerical data in the chart below, it is essential to understand the structural engineering that makes these metrics possible. The entire system is anchored by a solid 280KG main chassis, which absorbs operational vibrations and maintains absolute stability even when pushing the maximum output of 300 pieces per minute. Operating on a standard 220V AC voltage with a highly efficient 2.2KW power draw, the machine balances intense, continuous output with responsible energy consumption. Every dimension and capacity limit listed here has been strictly tested to ensure that facility managers can accurately plan their floor layout and confidently calculate daily production yields without worrying about unexpected deviations.
Speed | 0 - 300 pcs/min(L≤60mm) |
Accuracy | ±0.5mm |
Label Width | 10 - 120mm |
Label Length | 20 - 300mm |
Tag Width | 30 - 110mm |
Tag Length | 20 - 300mm |
Label Diameter | Inner MaxΦ76mm；External MaxΦ350mm |
Dimension | 2672L×680W×1600H(mm) |
Weight | 280KG |
Voltage | 220V AC |
Power | 2.2KW |
Designed to handle sensitive electronic components, the system applies surface materials to transportation passes, event tickets, and access control cards without bending or damaging the embedded chips. It supports a wide variety of card textures and thicknesses, ensuring consistent presentation across all security credentials.
For apparel, warehouse tracking, and consumer goods, the machine executes single or double labeling on tags with exact alignment. This allows manufacturers to apply branding on one side and barcode or pricing information on the reverse in a single pass, cutting processing time in half.
Beyond standalone operation, this unit integrates directly into existing large-scale automated production lines. It can be optionally equipped with coding machines, inkjet printers, or RFID read/write modules, creating a comprehensive, one-stop processing station that handles printing, application, and data encoding simultaneously.
Understanding that unique products require specific handling, the equipment accommodates custom modifications. For specialized tag dimensions or unusual material compositions, non-standard engineering adjustments can be made to ensure the machinery perfectly aligns with niche industry demands.
● Material Preparation: Begin by loading a stack of single tags, cards, or tickets into the vacuum feeder magazine. The adjustable guides should be secured snugly against the stack to maintain alignment as the suction cups pull the bottom sheet smoothly into the conveyor track.
● System Initialization: Power on the machine and activate the servo-driven automatic labeling system via the highly responsive, intuitive touch control panel. This interface allows operators to input specific batch parameters and adjust settings rapidly, significantly shortening line changeover times.
● Workstation Configuration: Choose either the single or double labeling mode depending on your current production needs. If double application is required, both workstations will synchronize automatically, applying materials to the top and bottom (or specific zones) of the passing item without reducing the overall conveyor speed.
● Automated Processing: As the items pass through the application zone, the built-in sensors verify placement. The finished products are then directed into the collection tray, where the mechanical system automatically stacks and counts them according to your pre-set batch quantities.
● Final Collection: Once a stack reaches the designated count, operators simply collect the neatly organized, labeled items. The organized output format means the products are immediately ready for final shrink-wrapping, boxing, or further downstream processing without requiring manual sorting.
Q1: What is the labeling accuracy, and how is it maintained?
A: The high-speed servo system maintains labeling accuracy strictly within ±0.5mm. This precision is achieved through a combination of heavy-duty mechanical dampening that prevents vibration and highly sensitive photoelectric sensors that constantly communicate with the servo motor to adjust timing down to the millisecond.
Q2: Can the machine handle double labeling efficiently?
A: Yes, the machine features two distinct workstations, supporting single or double labeling per item. Operators can configure the system to apply two separate pieces of information—such as a brand logo on the front and a technical barcode on the back—during a single pass through the conveyor.
Q3: How are finished products handled to prevent bottlenecks?
A: The equipment features a stackable collection and counting system that ensures organized stacking and easy retrieval. Instead of dropping items randomly into a bin, the machine collates them into uniform piles based on your programmed batch size, keeping the workspace tidy and accelerating the packaging phase.
Q4: What payment and delivery options are available to ensure safe transit?
A: We accept payment by T/T, L/C, or other common international methods. To guarantee the machine arrives in pristine condition, delivery by sea or air is accompanied by professional industrial packaging. The equipment is secured inside heavy-duty, fumigated wooden crates that meet strict international shipping standards, protecting sensitive electronic and mechanical parts from moisture and impact.
Q5: What lifecycle support is included with this equipment?
A: Every unit comes with a comprehensive 12-month warranty covering core components. Beyond the warranty, we provide continuous spare parts supply and immediate remote technical support to troubleshoot any operational queries. We also offer complete delivery guarantees, ranging from factory dispatch to optional on-site installation and hands-on personnel training to ensure your team maximizes the machine's capabilities.
